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The heat loss of exhaust smoke is the largest of all kinds of heat loss in boiler. Generally, the heat loss of exhaust smoke is 6% of the heat fed into the furnace, and the heat loss of exhaust gas increases 0.5% when the temperature of exhaust gas increases by 12 ℃ and 15 ℃. So the exhaust temperature is one of the most important indicators of boiler operation. The following are several possible causes of increased flue gas temperature in the furnace: (1) slagging and ash accumulation on the heated surface. No matter it is the slag accumulation in the water-cooled wall of the furnace, or the ash deposition in the superheater, convection tube bundle, economizer and preheater, the thermal resistance of the flue gas measurement will increase, the cooling effect of the flue gas will become worse due to the deterioration of the heat transfer, and the exhaust temperature will rise. (2) excess air coefficient Big. Under normal conditions, the exhaust temperature increases with the increase of excess air coefficient at furnace outlet. After the increase of excess air coefficient, although the amount of smoke increased, the rate of smoke increased, and the convection heat increased, the increase of heat transfer was not as much as that of the increase of flue gas. It can be understood that after the increase of smoke speed, the flue gas leaves the heating surface without time to transfer heat to the working fluid. (3) the air leakage coefficient is too large. The flue gas leakage in the furnace and rear shaft of a negative pressure boiler is inevitable and the leakage coefficient allowed by a certain heating surface is specified. When the air leakage coefficient increases, the effect on the exhaust temperature is similar to that of the superheated air coefficient. And the air leaks away. The closer the furnace is, the greater the influence on the rise in exhaust temperature. (4) Water supply temperature. When the steam turbine load is too low or the high pressure heater is out of line, the feed water temperature of the boiler will be lowered. Generally speaking, if the fuel quantity is kept constant, the heat transfer temperature difference of the economizer decreases and the heat absorption of the economizer decreases when the feed water temperature is increased, which makes the exhaust temperature increase. (5) moisture in the fuel. The increase of moisture in the fuel increases the amount of smoke, thus increasing the exhaust temperature. (6) Boiler load. Although the boiler load increases proportionally, the amount of smoke, the amount of steam, the amount of water supplied, and the volume of air increase proportionally, however, the flue gas temperature at the furnace outlet increases proportionally. Increase, so that the exhaust temperature increased. After increasing the load, the outlet temperature of the furnace increases, the heat transfer temperature difference of the convection heating surface increases and the heat absorption increases. Therefore, the more the convection heating surface is, the less the influence of the boiler load on the exhaust gas temperature is. (7) fuel varieties. When the low calorific value gas is fired, the radiative heat transfer in the furnace decreases due to the decrease of furnace temperature, and the non-combustible components in low calorific value gas, mainly N _ 2, CO _ 2 and H _ 2O, increase the amount of flue gas, so the exhaust temperature increases. Although the excess air coefficient of furnace outlet is lower than that of coal burning, the ash content in the fuel oil is very low after the pulverized coal furnace is changed to burn oil, although the excess air coefficient at the furnace outlet is lower when burning oil. There is no larger ash particle in flue gas, and there is no cleaning effect of larger ash particle on the heating surface, and the convection heating surface is polluted more seriously. Therefore, combustion is not good, often smoke-emitting boiler smoke temperature rise. When there is a steel ball dust removal device at the tail, the exhaust temperature is slightly lower than that of burning coal because the tail is cleaner. (8) the operation mode of pulverizing system. For a closed pulverizing system with a silo, when the pulverizing system is in operation, as a part of the water in the fuel enters the furnace, the furnace temperature decreases and the flue gas increases, and the cold air leaking into the pulverizing system enters the furnace as a primary air during the operation of the pulverizing system. Reduction of air flow through air preheater To raise the exhaust temperature. On the contrary, when the pulverizing system is shut down, the exhaust temperature decreases.

How to improve the energy efficiency of industrial boilers, industrial boilers how to improve energy efficiency 1, focusing on the transformation of practicality (1) above to recover waste heat can be effectively used. For example: high temperature organic heat boiler flue gas, but the process does not require the production of steam and hot water, attention should be considered heated by flue gas waste heat recovery techniques combustion air. (2) improved gas boiler should focus on energy-saving technologies improve the automation level of combustion control, precise control of the combustion state. (3) Consider first the application of energy-saving technologies and sophisticated equipment. 2, considering the technical nature to further improve the thermal efficiency of industrial boilers, it is necessary to consider new energy-saving technologies and equipment. Advanced (1) energy conservation technology and equipment, difficult to implement. Such as: waste heat recovery heat exchanger and the new technology: heat pipe technology, the condensed waste heat recovery technology; new water treatment device: microbial fouling and electromagnetic processing techniques (e.g., hydraulics); combustion automatic control technology. (2) spraying pulverized coal combustion technology (stratified combustion mode and suspension-fired boilers) design, construction and operation of high demand management, oxyfuel technology, such as high temperature air combustion technologies require large investments. 3, forming a complete transformation handle (1) must be considered boiler energy saving, heat insulation of synchronization is complete, sealing, and improved methods of burning fuel adjustment, and the fuel air distribution system of the inverter, reduced nicotinamide tube improved resistance to treatment. (2) pay attention to clean the boiler heating surface, and providing technical improvements boiler water, slag, ash, etc., to ensure that the boiler has good heat transfer properties. (3) the necessary training for technical operations and daily management of energy-saving equipment.

Since our company uses WNS6-1.25-YQ split two condensing boiler, the boiler runs very stable, high degree of automation, greatly reducing the labor intensity of fireman our staff, because running very clean without any emissions, but also greatly improved our paper mill house and the surrounding environment, high operating efficiency boilers. Service is also very timely response to our technical consulting reply quickly and accurately. Especially for regular visits to thank! --customer feedback

Gas Steam Boiler non-normal stall, a phenomenon and treatment, flame reasons: 1, the operation of the auxiliary power supply or trip interruption. 2, boiler combustion instability. 3, the load is too low, so that the load sharply mill automatic ignition energy loss or failure of combustion. 4, mutant coal, coal volatile or low calorific value. 5, the automatic combustion flame detector failure or failure caused by tripping mill. 6, or blast furnace wall tubes serious improper boiler soot-blowing operation, a large amount of water vapor into the combustion chamber. 7, coal pulverizing system, fuel system failure, resulting in a significant amount of fuel reduction or interruption. Or with a large amount of water in the fuel oil gun blocked too many impurities, low pressure steam or atomized. Second, the phenomenon: 1, a significant increase in furnace pressure, furnace flame monitoring flameless CRT display. See the fire no fire hole, BTG warning window MFT warning lights. 2, the unit load decrease, the steam flow drops rapidly, each segment working medium temperature, the vapor pressure decreases, the value of oxygen surge. Third, the method of treatment: 1, if the MFT tripping protection, should an emergency shutdown processing, stop the supply of fuel. 2, identify the cause flameout, and try to eliminate, to conduct a comprehensive inspection of the boiler, after confirming the device properly, can restart. How early circulating fluidized bed boiler ignition achieve the protection of reheaters? Fire causes of valve failure chemical industry regulation and Countermeasures bearing parts heat treated high boiler common defects due to low bypass the security gate and reheaters failure phenomenon and treatment of condensate pump turbine worm gear failure cause analysis and improvement measures in the pneumatic valve powder operating system instructions on how to implement.

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